Key Features 

Main Unit: 1500L Gel Emulsifier ×1 set

High-shear emulsifying head (adjustable speed: 0-3000 rpm)

316L stainless steel tank, mirror-polished (Ra ≤ 0.4μm)

Thermal oil jacket heating (±1°C accuracy)

Ancillary System: 500L Oil Mixing Tank ×1 set

Steam heating (0.3MPa saturated steam, plate heat exchanger)

Dual agitator (anchor + dispersing blade, variable frequency drive)

Control System:

Siemens PLC + HMI (recipe storage, temperature curve logging)

RS485 communication (MES system compatible)

Technical Advantages 

✔ Integrated Production: Synchronized emulsifier and pre-mixing tank for batch efficiency 

✔ Pharmaceutical-Grade Cleanability: CIP/SIP functionality (GMP-compliant) 

✔ Energy Saving: 30% lower steam consumption vs. conventional electric heating

Typical Applications 

Pharmaceutical gels (e.g., lidocaine gel)

Cosmetics (serum emulsions, sunscreen)

Industrial adhesives (PV encapsulation)

Basic Specifications

Gel Emulsifier (1500L)

Working Volume: 1500L

Heating Method: Thermal oil circulation

Operating Pressure: -0.1~0.3MPa

Motor Power: 37kW

Emulsifying Speed: 0-3000 rpm (adjustable)

Material: 316L stainless steel (mirror polished, Ra ≤0.4μm)

Oil Mixing Tank (500L)

Working Volume: 500L

Heating Method: Steam coil (0.3MPa saturated steam)

Operating Pressure: Atmospheric

Motor Power: 7.5kW

Agitator Type: Anchor + dispersing blade (dual system)

Material: 316L stainless steel

Control System

PLC: Siemens

Interface: Touchscreen HMI

Features: Recipe storage, temperature logging

Communication: RS485 (MES compatible)

General

Warranty: 24 months (includes seal maintenance kit)

Standards: GMP compliant

Custom Options: Available for agitator blades, material grade (304/316L), and explosion-proof requirements

Service Support Free process debugging (1st batch)

Optional modules:

In-line viscosity sensor

(Customizable agitator blades for specific raw materials)

Request technical protocols or live demo videos anytime!